What is the recommended crimping sleeve size and procedure for AGR hydraulic end, type ZBZ110, carbon steel, zinc-nickel to ensure a proper seal with BSP external thread and 60Â° cone?

Recommended crimping sleeve size and procedure for AGR hydraulic end, type ZBZ110, carbon steel, zinc-nickel: - Sleeve size: Use a crimping sleeve specified for the hose inner/outer diameter and compatible with AGR hydraulic end, type ZBZ110. Select the sleeve whose internal diameter matches the hose outer diameter and the ferrule profile recommended by the hose manufacturer (typically the sleeve series rated for the hose DN size used with BSP external thread and 60Â° cone). If manufacturer data is unavailable, choose the next standard sleeve size rated for the hose working pressure and inner lining. - Procedure: 1. Inspect components: ensure AGR hydraulic end, type ZBZ110 and hose are clean, undamaged and free of corrosion; check zinc-nickel coating integrity. 2. Prepare hose: cut squarely, remove any loose fibres, and deburr. Insert the tail into the hose until the cone seats fully against the hose end. 3. Position sleeve: slide the crimping sleeve over the hose so it covers the hose reinforcement and sits flush against the collar area of the AGR end without obstructing the 60Â° cone seating. 4. Crimping machine setup: use a calibrated hydraulic crimper with dies matched to the chosen sleeve size and hose DN. Set crimp dimensions/pressure per sleeve and hose manufacturer specifications. 5. Crimping: perform a uniform crimp cycle, ensuring even deformation around the sleeve. For multi-step crimp machines, follow the machine program for the sleeve/hose DN. 6. Inspection and testing: check crimp profile for correct diameter, no splits or under-crimps, and firm mechanical hold. Perform a pressure test at least to working pressure (preferably 1.5Ã WP) and inspect for leaks at the BSP external thread and 60Â° cone seal. 7. Final check: verify sealing at the 60Â° cone and thread engagement; replace assembly if any leak or improper crimp detected. Note: Always follow the hose and sleeve manufacturer's specific sizing tables and crimping parameters for safety and warranty compliance.

Can AGR hydraulic end, type ZBZ110, carbon steel, zinc-nickel be used with both BSP and NPT external threads and maintain a 60Â° cone seal?

No. AGR hydraulic end, type ZBZ110, carbon steel, zinc-nickel described is specified with an external BSP thread and a 60Â° sealing cone (AGR). BSP and NPT have different thread forms and pitches; NPT is tapered and uses thread interference for sealing, while BSP is parallel (or BSPT tapered) with different flank angles. Swapping an external BSP thread fitting to mate reliably with an NPT counterpart will not guarantee the intended 60Â° cone metal-to-metal seal, risks leakage and potential mechanical damage. Use the ZBZ110 only with compatible BSP mating parts designed for a 60Â° cone, or supply the correct NPT-version fitting explicitly specified for a 60Â° cone seal.

Can AGR hydraulic end, type ZBZ110, carbon steel, zinc-nickel be crimped onto PTFE-lined hoses with a 60Â° BSP sealing cone?

Yes. AGR hydraulic end, type ZBZ110, carbon steel, zinc-nickel can be crimped onto PTFE-lined hoses that use a 60Â° BSP sealing cone, provided the correct crimping sleeve and process are used. Why: The AGR hydraulic end, type ZBZ110 is a standard hydraulic end with an external BSP thread and a 60Â° sealing cone (AGR), explicitly designed for crimping in hydraulic and industrial hoses. Its construction (carbon steel with a zinc-nickel coating) and the specification call out suitability for crimping with a sleeve appropriate to the hose type. Key conditions to ensure a reliable assembly: - Use a crimping sleeve specifically matched to the PTFE-lined hose dimensions and reinforcement (e.g., wire braid or spiral). PTFE liners require sleeves sized for the overall hose OD and reinforcement thickness. - Ensure the sealing cone contacts the hose fitting properly; confirm compatibility of the 60Â° BSP cone with the hose/insert geometry and that any required hose insert for PTFE liners is used to support the liner and provide a metal-to-metal sealing surface. - Follow the hose and sleeve manufacturerâs recommended crimping parameters (die set, crimp diameter, pressure, and cycle). - Inspect crimp quality (uniform crimp profile, no gaps, correct crimp diameter) and pressure-test the assembly per applicable standards. If these conditions are met, AGR hydraulic end, type ZBZ110, carbon steel, zinc-nickel is appropriate for crimping onto PTFE-lined hoses with a 60Â° BSP sealing cone.

Fitting hydraulic AGR, type ZBZ110, carbon steel, zinc-nickel

All products, Fittings for high-pressure hoses/

Additional information

Material	CS – steel (cast iron)

Standard hydraulic fitting (type Z – with an ordinary hydraulic “tail” for the hose), with BSP male thread, 60° sealing cone (AGR). Intended for crimping onto hydraulic and industrial hoses using a ferrule suitable for the hose type. Surface coated with zinc-nickel with a layer thickness of 6-10 µm, which offers very high corrosion resistance (up to 720 hours without corrosion in a salt spray chamber). Material: carbon steel, zinc-nickel.

List of product variants

Article number	Product variant name	DN	BAR	Availability	Actions
TI-ZBZ110-02-04-CN	Fitting 1/8" BSP male, hose 1/4", 60° cone, Zn-Ni	6	-	In stock	Enquiry
TI-ZBZ110-04-04-CN	Fitting 1/4" BSP male, hose 1/4", 60° cone, Zn-Ni	6	-	In stock	Enquiry
TI-ZBZ110-06-04-CN	Fitting 3/8" BSP male, hose 1/4", 60° cone, Zn-Ni	6	-	In stock	Enquiry
TI-ZBZ110-06-05-CN	Fitting 3/8" BSP male, hose 5/16", 60° cone, Zn-Ni	8	-	In stock	Enquiry
TI-ZBZ110-06-06-CN	Fitting 3/8" BSP male, hose 3/8", 60° cone, Zn-Ni	10	-	In stock	Enquiry
TI-ZBZ110-06-08-CN	Fitting 3/8" BSP male, hose 1/2", 60° cone, Zn-Ni	12	-	In stock	Enquiry
TI-ZBZ110-08-06-CN	Fitting 1/2" BSP male, hose 3/8", 60° cone, Zn-Ni	10	-	In stock	Enquiry
TI-ZBZ110-08-08-CN	Fitting 1/2" BSP male, hose 1/2", 60° cone, Zn-Ni	12	-	In stock	Enquiry
TI-ZBZ110-10-08-CN	Fitting 5/8" BSP male, hose 1/2", 60° cone, Zn-Ni	12	-	In stock	Enquiry
TI-ZBZ110-10-10-CN	Fitting 5/8" BSP male, hose 5/8", 60° cone, Zn-Ni	16	-	In stock	Enquiry
TI-ZBZ110-12-08-CN	Fitting 3/4" BSP male, hose 1/2", 60° cone, Zn-Ni	12	-	In stock	Enquiry
TI-ZBZ110-12-10-CN	Fitting 3/4" BSP male, hose 5/8", 60° cone, Zn-Ni	16	-	In stock	Enquiry
TI-ZBZ110-12-12-CN	Fitting 3/4" BSP male, hose 3/4", 60° cone, Zn-Ni	20	-	In stock	Enquiry
TI-ZBZ110-16-12-CN	Fitting 1" BSP male, hose 3/4", 60° cone, Zn-Ni	20	-	In stock	Enquiry
TI-ZBZ110-16-16-CN	Fitting 1" BSP male, hose 1", 60° cone, Zn-Ni	25	-	In stock	Enquiry
TI-ZBZ110-20-16-CN	Fitting 1.1/4" BSP male, hose 1", 60° cone, Zn-Ni	25	-	In stock	Enquiry
TI-ZBZ110-20-20-CN	Fitting 1.1/4" BSP male, hose 1.1/4", 60° cone, Zn-Ni	32	-	In stock	Enquiry
TI-ZBZ110-24-24-CN	Fitting 1.1/2" BSP male, hose 1.1/2", 60° cone, Zn-Ni	38	-	In stock	Enquiry
TI-ZBZ110-32-32-CN	Fitting 2" BSP male, hose 2", 60° cone, Zn-Ni	50	-	In stock	Enquiry

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Standard hydraulic fitting (type Z – with an ordinary hydraulic “tail” for the hose), with BSP male thread, 60° sealing cone (AGR). Intended for crimping onto hydraulic and industrial hoses using a ferrule suitable for the hose type. Surface coated with zinc-nickel with a layer thickness of 6-10 µm, which offers very high corrosion resistance (up to 720 hours without corrosion in a salt spray chamber). Material: carbon steel, zinc-nickel.